RailSet System

AVERVE RAILSET

Makes Architectural Panel Installations beautiful and more affordable!

The Railset Web provides the quality assurance and specifying convenience of a pre-engineered system.
A perfectly square, level and easily plumbed framework on which the finish materials are attached.

Railset Benefits:

The Railset Utility Web is a patented aluminum hardware system used as a non load bearing armature for panel and fixture installations. The utility web can be pre-assembled in sections that correspond to each projects framing layout.
Eliminates Wall Prep

Eliminates Wall Prep

Mount the web directly to the wall

  • The Railset Web bridges all irregularities in the sub wall. Railset’s wall mounts slide along the rail to the stud – attach every 32” on center.  Shim only at the wall mounts.
  • The Key Frame, assembled in the shop, identifies all horizontal panel joints. Once attached, the Key Frame sets the square and level for all rails on the elevation.

Supports Unit Construction

Supports Unit Construction

Remodel a space in hours—not days.

  • Assemble the framing for a light cove or drop ceiling in the shop, then plug in at the jobsite.
  • Create a cavity for new utilities
  • Fur out an existing wall to eliminate unwanted returns
  • Create a cavity for back-lighted graphics
  • Create a cavity to flush mount video monitors and directories with adjacent decorative panels.

Clad with Different Materials and Shapes

Clad with Different Materials and Shapes

Radius or flat, rough or smooth, they can all flush onto the same plane

  • Back-lighted graphics, metal and wood grain laminates flush perfectly on the same wall
  • Attach Railset directly to steel stud – no drywall needed
  • Provide your own panels or select from our portfolio of finishes
  • Railset’s decorative trim collections adds the finishing touch

INSTALLING WITH RAILSET

One System Does It All

Partition—easy to install, easy to relocate
Framing for soffits, columns, a new utilities chase—No stud & drywall required
Mechanical installation for architectural panels on walls and ceilings

 

Railset uses the same components, no matter the application

Easy to specify and easy to use
Saves time and labor in that last critical phase on the construction schedule
Is always square, level and plumb for a perfect finish!

Wall Cladding

Wall Cladding

Mount the RailSet web directly to the wall

Contractors agree, prepping the sub-wall is easily 50% or more of the labor on any installation. The RailSet Web bridges all irregularities in the sub wall, eliminating the need for wall prep. Railset hardware can be installed at the rate of 250sf to 350sf per man hour.

 

Preparation for a Railset Web installation is done in the shop

  • Better quality control.
  • Installation problems are identified in advance.
  • Better budget control.
  • Ready a wall for panels in hours, not days!

Ceiling Cladding

Ceiling Cladding

Mount the RailSet web directly to the Ceiling

Like The RailSet web on the wall, the RailSet web on the ceiling creates a perfectly level and square mounting surface in front of the hard lid of the ceiling. Rails are attached with Wall Mounts that slide on the rail to the ceiling joist.  Panels are attached with cleats and locked in place with a screw in the edge screw boss.

 

Railset maximizes your design flexibility

  • Create unique insets or drop ceilings with edge light coves.
  • Rails can be shaped on a mandril to form a perfect radius for curved or round insets or drop ceilings.
  • Allows you to use any panel finish suitable for your design specifications.

Utility Chase Frame

Utility Chase Frame

Railset Utility Chase Frame for Soffits, Pilasters, Columns and Light Coves

Railset’s perfect 90° corner makes short work of cladding 2, 3 and 4 sided structures as well as outside corners. The one piece outside corner receiver makes every corner a perfect 90°. Used on an inside corner, the panels transition beautifully from a vertical plane to a horizontal plane.

  • Build each side frame in the shop.
  • Once on site, lock them together with the Outside Corner Receiver.
  • Attach directly to a steel stud or I-beam.
  • Build a base support for enclosing Caissons in a boxed frame.
  • Chase area can be a minimal 3″ depth.

 

Finishing

  • Finish the corner with a decorative insert or simply miter the panel edges.
  • Cladding is attached with Clips, Cleats or Friction Fit appliances, depending on the panel layout.
  • Select from stocked decorative trim for panel joints or give us a design for a custom trim insert.
  • All decorative trim is available in a clear satin anodized finish.
  • Custom anodized or powder coated finishes are available.

Partition Frames

Partition Frames

The Railset Partition for privacy partitions, facings on nurse stations and reception desks

A simple 4-sided frame can be assembled in the shop, delivered to the jobsite in one piece, mounted to the floor and leveled.  Panels can be attached with cleats, clips, or a friction fit attachment for demountable panels. The interior of the frame is completely open and accessible to run utilities wires and cables. The seismic post fits neatly in the Railset standard 8’ x 4” partition.

The Railset partition can be delivered as a finished unit or knocked-down ready for assembly and installation. Delivered as a finished unit, Railset’s partitions can be considered part of the FF&E budget. The partition accommodates electrical outlets, video monitors, directories and more.

 

Usage Notes:

Railset is a very cost effective solution when a space needs to be reorganized quickly.

  • Full height partitions mount securely to ceilings and floors.
  • Half walls, full-height walls, all easy to relocate as needs change in a space.
  • Unlimited selection of finish materials
  • Railset can be installed directly to steel studs for quick, efficient remodeling and refurbishing.

Railset Components:

Railset hardware consists of just five aluminum components. Their design allows for unlimited assembly configurations.
RailSet Component—Rail

Rail

This is the heart of the system. Connect the rails vertically and horizontally to create the Web. Screw bosses on each edge and center provide unlimited flexibility for attaching utility boxes, brackets for video displays, and much more.

RailSet Component—Outside Corner

Outside Corner

One true 90 degree component for inside or outside corners.  The corner extrusion attached easily to the horizontals rails.

RaiSet Components—Wall Mount

Wall Mount

The wall mount makes finding the stud a breeze.  Just slide along the edge screw bosses to the next available attachment point.  Shim only at the Wall Mount – about every 32” on center.

RailRet Components—Alignment Bracket

Panel Attachments

3 different components to accommodate different types of materials.  The clip slots into the rail and the kerf in the panel at the same time.  Big time saver!  Cleats for materials that cannot be kerfed, i.e. glass, porcelain.  Friction Fit components for removable panels.

INSTALLING RAILSET

Below is a comprehensive overview of how RailSet is installed.

Railset mounted directly to sub-wall

Plank Application

For plank applications on a radius or flat wall and ceilings use the vertical rail as the main panel attachment point.

Grid Application

For Grid Applications on flat or radius walls and ceiling use the horizontal rail as the primary panel attachment point.

RailSet Installation Process:

The process of installing RailSet involves 6 primary steps to insure your Web Assembly is square, level and plumb, so that panels attached to the assembly are absolutely aligned.
Illumina Railset Frame Installation, Typical Conference Room

1. Shop Prep

Prep hardware in the shop, cut rails to size, assembly key frames.

L1050920

2. Set First Wall Mount

Screw the first (pre-assembled) wall mount into position on plumb.

rail_extrension

3. Add Extension Rail

Using the horizontals on the key frame as guide, locate and attach the first extension rail, sliding the wall mount to the next stud.

Illumina Railset Installation, Frame Anchor Photo 1

4. Continue Layout

Continue the frame and extension rail layout, tacking all rails in place with wall mounts.

L1050929

5. Set Vertical Laser

Set the vertical laser to assure the new Web is square and plumb.

shim

6. Shim & Tighten

After the vertical Laser level line is established, shim all offset wall mounts and tighten screws.

IMG_0139

7. Install Panels

Install panels once hardware is in place.  Panel cleats are used at the top of the row.  All other panel joints are secured with the Railset Clip.  Insert the Rib decorative trim as the final step.

LEARN MORE ABOUT RAILSET

View any of the documents or links below to learn more about Averve’s RailSet Solutions.